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India urgently needs better power distribution systems

Mrinalini Prasad ,  Thursday, November 29, 2012, 11:56 Hrs  [IST]

Juhani Hovilehto

 — Juhani Hovilehto, President - India Operations, Ensto Utility Networks

Headquartered in Finland, Ensto specializes in developing and marketing electrical systems and supplies for the dependable and efficient distribution of electrical power. Ensto has been in India since 2009 and has already developed a manufacturing and product development facility at Manesar in Haryana. Juhani Hovilehto, in an interaction with Mrinalini Prasad, discusses why building efficient distribution networks should be India's top priority. Hovilehto explains that India can save huge amount of energy if quality products are used in its vast nationwide power transmission network.

Tell us briefly about Ensto India. What is the company's area of expertise?
Ensto India specializes in the development and customizing of Ensto's line building Smart Grid product range and high-end industrial enclosures for the Indian market.

We manufacture and market electricity distribution line building accessories for both Underground Cables (UGC) and Overhead Lines (OHL) from Low voltage to Medium voltage up to 36 KV.

We are experts in offering customer-specific enclosing solutions for demanding industrial environments. We have created a range of applications for different industries. One of our focus areas in India is enclosing systems for renewable energy applications.

What, according to you, are the main issues with the distribution network of India?
There is a very urgent need for better distribution system in India—before it's too late! Electricity demand is growing every day. The Smart Grid must be introduced in the near future and this means that requirements for reliability of the distribution network are very high. The distribution system has to be developed in order to optimize the three main factors of life cycle costs for reliability and safety—operation, maintenance and losses.

Our aim is to increase the life cycle of the distribution network to up to 40 years or more. High standard products are the cheapest in the end. L1 is not the best practice! Products with latest technology and superior quality not necessarily have the lowest prices, yet in the long run the total lifecycle cost will be L1 as compared to inferior quality products. The irony is that most of the electricity distribution companies purchases on L1 basis only through public tendering. This many times ends up in buying poor quality products with drastically higher maintenance costs for the distribution network.

What are the products and solutions offered by Ensto in this regard?
Ensto specializes in the development, manufacturing and marketing of electrical systems and supplies. We offer solutions for smart electricity distribution grid, low and medium voltage overhead and underground cable lines; highend industrial enclosures & terminals—plastic and metal; electric vehicle charging and energy efficient building

In India AT&C losses are estimated to be around 27 per cent. How much of this can be avoided by using these solutions?
Electricity distribution network's technical energy losses usually range from five to ten per cent in Europe, America and Asia. In Finland for example, the electricity distribution network losses are less than 3 per cent (commercial and technical together). There almost all of the 370,000 km of distribution lines are built with Ensto's connectors and jointing technique.

What are the challenges faced by solution providing company, such as yours, in this segment? How is Ensto geared to face these?
"L1 mindset" as mentioned earlier! Without proper standards, it is a world of 'mix and match'. Indian standards have not been revised keeping in mind the latest changes in technology. For example in Europe, all EC countries are complying with the EN standards and have done away with their own national standards.

In India, we have more than 6,000,000 km of electricity distribution lines and all are aluminum. The Indian network is built without proper connectors or aluminum jointing technique.

During the peak load hours these 500 million joints can bring nationwide 5,000 mw technical losses. If each joint is approximately 10W, by using Ensto connector it can be reduced to a minimum level and a huge amount of energy can be saved. We believe these investments for reliable connectors will pay back during the first year.

enstoHow has the market trend changed in recent years in the distribution sector?
Electricity demand is growing every day. Smart Grid must be introduced in the near future and this means that the requirements for reliability of the distribution system are very high. To make the Smart Grid project successful we need to improve the quality of distribution lines with innovative and high quality products to maximize the life span, reduce outages, save energy by using low contact resistance joints and to reduce the overhauling and maintenance cost to minimal level.

Energy saving can be achieved by understanding that the line man is the most important person in this complete chain. We must work towards
  • proper planning by understanding the chosen distribution system in details
  • proper training on all levels regarding proper installation
  • proper tools & techniques to handle the distribution system
  • proper planning & scheduling for maintenance of the system
  • use of high quality products which fulfil the requirements of the latest standards
What is Ensto's strategy for growth in India?
We are building a better society by improving energy efficiency and focusing on sustainable development.

To accomplish this we have decided to be in the frontline of electrical industry in producing clean, recyclable, trusted and innovative products and solutions with a long lifetime and a low lifecycle impact on environment.

Tell us about Ensto's facilities in India. What are your expansion plans in coming years?
Ensto India Pvt Ltd is founded in 2009 with a manufacturing and product development facility in Manesar. After the success of utility networks products, we already have entered the local industrial enclosures business.

So far we have produced and supplied more than 1 million LT AB connectors to India and have exported also to several countries from India. We are an international company with thorough experience from 70 different countries. This is all for better distribution lines. If the environment is conducive, we plan to invest more for the Indian operations.
 
                 
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